Product Overview
About the Zenith F AOI System
The Zenith F is Koh Young’s flexible 3D automated optical inspection system — combining True 3D measurement precision with the versatility to handle a wide range of board types and production scenarios. Contact us to arrange a consultation.
Flexible True 3D Inspection
The Zenith F delivers Koh Young’s proven moiré-based True 3D measurement technology across a wide range of board types and production scenarios — providing consistent inspection accuracy regardless of assembly complexity or mix.
Reliable Defect Detection
Generating objective volumetric data on every solder joint and component, the Zenith F eliminates the ambiguity of 2D intensity-based inspection — reducing false calls and improving first-pass yield across automated optical inspection programmes.
Process Intelligence via KSMART
The Zenith F connects to Koh Young’s KSMART platform for real-time process data sharing, supporting closed-loop integration with solder paste inspection and line-wide yield management.
Zenith F
Based on its best-selling Zenith series, the Zenith F combines the best opto-mechatronics technology with unmatched vision algorithms to deliver a solution for the growing flexible printed circuit board (FPCB) assembly market.
Overview
Zenith eliminates all the sources of defects using full 3D measuring inspection equipment skills. Using patented True 3D technology, the Zenith measures true profilometric component shapes including foreign materials, patterns and solder joints with True 3D capabilities to overcome inspection challenges.
FEATURES
Koh Young America sets the standard in the electronics manufacturing industry with its cutting-edge inspection technologies. Central to its offerings is the patented True 3D inspection technology, ensuring unparalleled accuracy in defect detection across components and solder joints. Koh Young combines high-speed, precision inspections with advanced foreign material detection and AI-powered analysis, enhancing decision-making and process control. Its systems are designed for seamless integration into existing production lines and feature user-friendly interfaces for easy operation. With comprehensive SPC tools and robust customer support, Koh Young America is dedicated to improving manufacturing efficiency, quality, and reliability, reinforcing its commitment to driving customer success worldwide.
AUTOMATED OPTICAL INSPECTION
Automated Optical Inspection (AOI) is a crucial technology used in the manufacturing and assembly process to ensure the quality of products, particularly in the electronics industry. It involves the use of optical systems, such as cameras and specialized software, to visually inspect printed circuit boards (PCBs), components, and assemblies for any defects or deviations from the intended design.
SOLUTIONS
Zenith eliminates all the sources of defects using full 3D measuring inspection equipment skills. Using patented True 3D technology, the Zenith measures true profilometric component shapes including foreign materials, patterns and solder joints with True 3D capabilities to overcome inspection challenges.
applications
Koh Young America’s Automated Optical Inspection (AOI) technology revolutionizes manufacturing processes with its patented True 3D inspection capabilities. This technology is critical for ensuring the highest quality in electronic assemblies by accurately detecting defects and ensuring compliance with stringent quality standards. Designed for high-speed and precision, it significantly enhances production efficiency by reducing manual inspection needs and minimizing downtime. The integration of AI for data analysis and decision-making further streamlines operations, making Koh Young’s AOI solutions a key asset for manufacturers seeking to optimize quality control and maintain a competitive edge in the fast-paced electronics industry.
BENEFITS
Koh Young America’s Automated Optical Inspection (AOI) technology revolutionizes manufacturing processes with its patented True 3D inspection capabilities. This technology is critical for ensuring the highest quality in electronic assemblies by accurately detecting defects and ensuring compliance with stringent quality standards. Designed for high-speed and precision, it significantly enhances production efficiency by reducing manual inspection needs and minimizing downtime. The integration of AI for data analysis and decision-making further streamlines operations, making Koh Young’s AOI solutions a key asset for manufacturers seeking to optimize quality control and maintain a competitive edge in the fast-paced electronics industry.
- The Industry’s Best-in-Class True 3D AOI Solution for FPCB Assembly
Zenith F
Using patented True3D technology, the Zenith Series measures true profilometric component shapes up to 25mm tall, plus foreign materials, patterns, solder joints and more with AI-powered capabilities to overcome inspection challenges.
Our 3D Inspection Technology is allowing customers the flexibility to improve their manufacturing capabilities and output performance.
With over 20+ years of experience the electronics industry, Koh Young offers our customers a wealth of knowledge and expertise.
We believe in putting our customers first no matter what. Our dedicated team are on hand to provide advice and support.
True 3D Inspection Performance
The Zenith F , among other Koh Young solutions, is the only solution in the industry to base its inspection criteria according to IPC-610 standards for electronic assembly acceptability requirements. It delivers clear and concise AOI measurements to accurately identify multiple defects.
Including: Hotbar, Missing Solder, Offset, Polarity, Upside Down, OCV/OCR, Solder Fillet, Billboarding, Lifted Lead, Lifted Body, Tombstone, Bridging, and more.
FPCB
The Zenith F is the ideal solution for high-volume FPCB inspection. Due to the thinner and pliable nature of the flexible printed circuit boards, special handling with dedicated expertise is required in comparison to traditional rigid printed circuit boards. As such, FPCBs have been difficult to handle in the inspection industry until now.
warp compensation
Koh Young’s unique FPCB warp calculates and detects any substrate warpage. Using its exclusive 3D imaging and algorithms, the Zenith F considers multiple elements like slope, stretch, twist, bow, and shrinkage to guarantee an accurate measurement and the ultimate inspection system criteria
AI Power
Industry-leading 3D profilometry technology converges with Koh Young’s proprietary AI technology to deliver true automatic programming. The innovative geometry-based Koh Young Auto Programming (KAP) software solution reduces the programming process to minimizes time to production and reduces costs.
KSMART Solutions: Koh Young's Smart Factory Solutions
Delivering True 3D Solutions through Award-winning Technology and Relentless Innovation