Product Overview
About the Zenith 2 UHS AOI System
The Zenith 2 UHS is Koh Young’s ultra-high-speed 3D automated optical inspection system, built for high-speed mass production lines. Eight-way projection and a 25 megapixel camera inspect at up to 75.01 cm²/sec across a 76 by 76 millimetre field of view. Contact us to arrange a consultation.
Ultra High-Speed Inspection
Full 3D inspection at up to 75.01 cm²/sec, or 0.77 seconds per field of view, across a 76 by 76 millimetre field with a 25 megapixel camera at 15 micron resolution. Inspection speed varies with board geometry.
Eight-Way Projection
Shadow-free moiré technology with 8-way projection measures to 25 millimetres, covering tall components and the shadowed areas between them. Multi-frequency moiré extends the range down to 01005 components.
IPC-610 Inspection Criteria
The Zenith series is the only AOI line that bases its inspection criteria on IPC-610 standards for electronic assembly acceptability, with active warp compensation and an optional side-view camera for selective solder joint inspection.
Zenith 2 UHS
The Zenith 2 UHS is an ultra-high-speed True 3D AOI solution designed for high-speed mass production lines. It combines advanced vision algorithms with high-resolution optics and SMT process management tools, enabling high-speed inspection across a broad range of tasks, including advanced and tall components.
Overview
Zenith eliminates all the sources of defects using full 3D measuring inspection equipment skills. Using patented True 3D technology, the Zenith measures true profilometric component shapes including foreign materials, patterns and solder joints with True 3D capabilities to overcome inspection challenges.
FEATURES
Koh Young America sets the standard in the electronics manufacturing industry with its cutting-edge inspection technologies. Central to its offerings is the patented True 3D inspection technology, ensuring unparalleled accuracy in defect detection across components and solder joints. Koh Young combines high-speed, precision inspections with advanced foreign material detection and AI-powered analysis, enhancing decision-making and process control. Its systems are designed for seamless integration into existing production lines and feature user-friendly interfaces for easy operation. With comprehensive SPC tools and robust customer support, Koh Young America is dedicated to improving manufacturing efficiency, quality, and reliability, reinforcing its commitment to driving customer success worldwide.
AUTOMATED OPTICAL INSPECTION
Automated Optical Inspection (AOI) is a crucial technology used in the manufacturing and assembly process to ensure the quality of products, particularly in the electronics industry. It involves the use of optical systems, such as cameras and specialized software, to visually inspect printed circuit boards (PCBs), components, and assemblies for any defects or deviations from the intended design.
SOLUTIONS
Zenith eliminates all the sources of defects using full 3D measuring inspection equipment skills. Using patented True 3D technology, the Zenith measures true profilometric component shapes including foreign materials, patterns and solder joints with True 3D capabilities to overcome inspection challenges.
applications
Koh Young America’s Automated Optical Inspection (AOI) technology revolutionizes manufacturing processes with its patented True 3D inspection capabilities. This technology is critical for ensuring the highest quality in electronic assemblies by accurately detecting defects and ensuring compliance with stringent quality standards. Designed for high-speed and precision, it significantly enhances production efficiency by reducing manual inspection needs and minimizing downtime. The integration of AI for data analysis and decision-making further streamlines operations, making Koh Young’s AOI solutions a key asset for manufacturers seeking to optimize quality control and maintain a competitive edge in the fast-paced electronics industry.
BENEFITS
Koh Young America’s Automated Optical Inspection (AOI) technology revolutionizes manufacturing processes with its patented True 3D inspection capabilities. This technology is critical for ensuring the highest quality in electronic assemblies by accurately detecting defects and ensuring compliance with stringent quality standards. Designed for high-speed and precision, it significantly enhances production efficiency by reducing manual inspection needs and minimizing downtime. The integration of AI for data analysis and decision-making further streamlines operations, making Koh Young’s AOI solutions a key asset for manufacturers seeking to optimize quality control and maintain a competitive edge in the fast-paced electronics industry.
- Revolutionary True 3D AOI with Incomparable Inspection Capabilities
Zenith 2 UHS
Using patented True3D technology, the Zenith Series measures true profilometric component shapes up to 25mm tall, plus foreign materials, patterns, solder joints and more with AI-powered capabilities to overcome inspection challenges.
Our 3D Inspection Technology is allowing customers the flexibility to improve their manufacturing capabilities and output performance.
With over 20+ years of experience the electronics industry, Koh Young offers our customers a wealth of knowledge and expertise.
We believe in putting our customers first no matter what. Our dedicated team are on hand to provide advice and support.
3d inspection performance
The Zenith AOI series is the only solution in the industry to base its inspection criteria according to the IPC-610 standards for electronic assembly acceptability requirements. Koh Young’s quantitative True 3D measurement- based approach allows a wider inspection coverage including advanced tall component inspection.
The Zenith 2 UHS delivers clear and concise AOI measurement to accurately identify multiple defects such as: Missing Solder, Offset, Polarity, Upside Down, OCV/OCR, Solder Fillet, Billboarding, Lifted Lead, Lifted Body, Tombstone, Bridging, and more.
Demanding Production Line
Without sacrificing accuracy and speed, the Zenith 2 UHS combines mechatronics technology with cutting- edge measurement capabilities to yield high throughput suitable for demanding production lines.
optional side view
Zenith’s optional feature the powerful side-view camera solution quickly identifies, measures, and analyzes potential defects on hidden or obscured components.
Optimal Performance Maintenance
The leading-edge Zenith 2 UHS AOI incorporates a patented mechatronic technology, which positions it as the ultimate AOI solution. Self-Diagnosis allows operators to take precautionary measures through predictive maintenance in order to reduce process interruptions, enhance equipment uptime, and ensure optimal machine performance.
The Self-Diagnosis feature comes with distinct modules which offers periodical machine checkups on criticalitems such as 3D/2D light intensity, PZT feed, height accuracy, and XY offset.
AI Power
Industry-leading 3D profilometry technology converges with Koh Young’s proprietary AI technology to deliver true automatic programming. The innovative geometry-based Koh Young Auto Programming (KAP) software solution reduces the programming process to minimizes time to production and reduces costs.
KSMART Solutions: Koh Young's Smart Factory Solutions
Delivering True 3D Solutions through Award-winning Technology and Relentless Innovation