KSMART SOLUTIONS

The True Smart Factory Solution

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WHAT ARE KSMART SOLUTIONS?

KSMART is your comprehensive solution for seamless
Smart Factory connectivity and your portal to Industry 4.0.

The True Smart Factory Solution

The KSMART smart factory solution represents a revolution in process optimization to ensure the highest standards of quality and reliability on the factory line. KSMART solutions collect inspection and measurement data from all equipment through its KSMART hub to utilize anywhere in the network through a highly-intuitive user interface for defect detection, real-time optimization, enhanced decision making and traceability to improve metrics, increase board quality and lower costs by eliminating variance, false calls and escapes.

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KSMART Solutions: Koh Young's Smart Factory Solutions

Monitoring - OEE

OEE is the direct relationship between the planned time of production and the real time of the fully productive machine and informs about the losses and bottlenecks of the process.

Analysis

Provides analysis tools for all situations where SMT Line problems can occur. Analysis from Line to Parts, and flexible connectivity to each analysis screen.

Optimization

KSMART presents the opportunity to finally realize a fully automated and advanced manufacturing facility through a comprehensive infrastructure for autonomous process optimization..

KSMART Process Flow

Problem detection of Line

Problem analysis using data

Solving problem based on data

Monitoring - OEE      

OEE is the direct relationship between the planned time of production and the real time of the fully productive machine and informs about the losses and bottlenecks of the process:

Unscheduled stops, loss of availability

Less than optimal speed, loss of performance

Quantity of defective product, loss of quality

With the OEE feature, the control information of the production line is centralized in our KSMART solution. Operators can monitor production line information such as Machine Utilization, Production Monitoring chart, and Line Monitoring dashboard. The data will be also automatically calculated, when installing KSMART in a Line equipped with KY machines.

Real-time Chart

Detailed analysis

Provides a cross-platform multi-line process analysis application that includes production performance analysis by product.

Inspection data

Provides detailed inspection results with visual graphics and accumulated statistics through deep inspection data analysis tools, including charts, histograms, and more.

Compare board performance

Instantly analyzes data visualized with relevant indicators to compare board performance and identify process deviations.

Versatile system

Comprehensive and extensible cross-platform modules make it easy to maintain, control and upgrade new features via the SPC page.

Notification

Automatic problem detection and short-cut to analysis and solve.

Analysis

Provides analysis tools for all situations where SMT Line problems can occur. Analysis from Line to Parts, and flexible connectivity to each analysis screen.

Yield Analysis

Analyzes the deviation between Lines producing the same product.

Job Analysis

Compares results between the same Job.

PCB Analysis

Compares production results of various PCBs.

Component Analysis

Compares and analyzes the inspection results of specific parts or other parts.Analyzes the detailed inspection results data by inspection item of a specific Job.

Report

Customize report content and establish reporting schedules ideally suited to the individual production situation or manufacturing environment to ensure data is quickly delivered to decision makers and process owners for appropriate action or planning.
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KSMART

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KPO PRINTER

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KPO MOUNTER

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KSMART Solutions: Koh Young's Smart Factory Solutions

Koh Young has pioneered true 3D measurement technology making it the most advanced equipment of its kind. We’ve been working with printer and mounter partners to achieve total communication and streamline the surface mount line to realize a zero-defect future. Our ability to generate reliable measurement data has given rise to our industry-leading, measurement-based KSMART analysis and optimization solutions. With quality control capabilities and a full lineup of integrated inspection systems, KSMART ties everything together: SPI, AOI and production machines with AI powered production analysis for fully-automated control that boosts productivity while minimizing costs.