True 3D Measurement-Based Process Control System
The KSMART smart factory solutions represents a revolution in process optimization to ensure the highest standards of quality and reliability on the factory line.
KSMART collects inspection and measurement data from all equipment through its KSMART server to utilize anywhere in the network through a high-intuitive user interface for defect detection, real-time optimization, enhanced decision making and traceability to improve metrics, increase board quality and lower costs by eliminating variance, false calls and escapes.
Related reading: Using True3D data as a smart factory process control tool | Unlocking real-time process control with machine connectivity | Leveraging CFX-QPL to create a smart factory
- Smart Factory Solutions
Connected Factory
As production lines grow more complex and quality expectations continue to rise, the ability to move data seamlessly between machines, software systems, and decision-makers has become as critical as the equipment itself.
KSMART Process Flow
True 3D Measurement-Based Process Control System.
Problem detection of Line.
Problem analysis using data.
Solving problem based on data.
Powered by Koh Young’s world-class True 3D inspection technology, KSMART delivers a cross-platform, multi-line process analysis solution that provides comprehensive insights into production performance by job, PCB, component, and product. It offers detailed inspection data enhanced with visual graphics, accumulated statistics, and advanced analysis tools such as charts and histograms. With real-time data visualization and key performance indicators, users can quickly evaluate board performance, detect process variations, and drive improvements. KSMART transforms inspection data into actionable knowledge to support efficient, quality-focused decision-making.
Users can monitor overall production performance in real time and receive alerts through KSMART’s customizable notification system. With the integrated OEE module, they gain clear visibility into line efficiency, machine utilization, and real-time production metrics via intuitive monitoring charts and dashboards. Leveraging the Koh Young Offline Program Optimizer, users can refine job programs using historical component data—loading and debugging identified defects to enable measurement-based fine-tuning through realistic simulations. This data-driven optimization minimizes downtime while improving line performance and yield.
KSMART enables centralized management of all program and library resources across inspection equipment, supported by user authority controls within a unified system. This centralized approach ensures consistent inspection performance across every line, maintains optimized data integrity, and enhances overall productivity.
With advanced quality control capabilities and a full suite of integrated inspection systems, KSMART connects everything across the production line, from SPI and AOI to production machines. Its AI-powered analysis enables fully automated process control, improving productivity while reducing operational costs.
In the event of an error, notify users with the information necessary to resolve the problems.
Real time detection of line abnormality according to set notification condition
Users can create notification in simple 3 step process (Target → Trigger → Action).
Automatic problem detection and short-cut to analysis and solve.
OEE is the direct relationship between the planned time of production and the real time of the fully productive machine and informs about the losses and bottlenecks of the process.
With the OEE feature, the control information of the production line is centralized in our KSMART solution.
Operators can monitor production line information such as Machine Utilization, Production Monitoring chart, and Line Monitoring dashboard.
The data will be also automatically calculated, when installing KSMART in a Line equipped with KY machines.
KSMART Solutions: Koh Young's Smart Factory Solutions
Delivering True 3D Solutions through Award-winning Technology and Relentless Innovation